Push the new seal over the plastic and then push the plastic down the fork so the plastic protects the seal lips as you push. Fork Gaiters; Fork Repair Kits; Fork Seals; Fork Stanchions; Forks; Front Strut Bearing Kits; Holeshot Launch Controls; Rear Independent Suspension Kits; you then re-anodise and build up the 20-30 microns or so to just larger than the diameter required and then grind/lap/polish the surface to the original tolerance. After cleaning, remove the front wheel - take the fork leg out the triple clamps if you like - and check the exposed fork stanchion surface for damage by eye and by running your hand over the surface to feel for any small raised points or spikes. If you're restoring a classic 50 year old motorcycle or have a modern bike with leaking fork oil seals, we can take your pitted, scored and damaged fork stanchions and restore them. Over time your suspension fluid / oil will pick up very fine particles of aluminimum, dirt and moisture through normal wear as the fork internals perform their role through all the compression and rebound strokes during riding. Not sure about the pitted areas, but I generally remove light rust by putting oil on the part and gently rubbing with very fine steel wool, taking care to wipe the debris off often to reduce more scratching. This is a custom bracket and is not intended to automatically fit the bike list . FRANKS FORKS The Leader in Motorcycle Replacement Tubes Hours M-F 8:00am-5:00pm CST Frank's Forks 4441 McCracken Rd Hernando,Ms 38632 847-475 . Firstly, clean all the rust off, down to bare metal, make sure you get rid of any flakes of chrome and scrape the rust out of the pits with a stanley knife blade. Prepare for hard-chrome plating. Huge selection of low-priced parts for all makes and models. This process will also be covered in a shop manual. Your forks play a huge roll in the handling of your motorcycle but dirt ingress, internal component wear and, mostly, the steady degredation of the oil quality heavily impact on their performance. Delivery 2-3 weeks. MRP: We don't recommend lubing your stanchions or . WORKSHOP SERVICES. Remove the lock nut, and then try to slide the axle out of the fork. At the moment, only a transparent and a black epoxy resin are available but a gold resin for your Fox Factory components is currently under testing. Your bike's suspension will be optimally set up for you, whether for road riding or track use. There are two problems with rust pits in the chrome; cosmetic and also that these rough spots will rip the fork oil seals in no time, if they are on a part of the tube where the sliders and oil seals run. Never go up and down the length of the tube. Services include powder coating, zinc plating, re-hard chroming of fork legs and shock piston rods. If you find a major ding, take the fork to your local bike shop to have a pro look at it. A dial indicator is used to detect deflection as the stanchion is rotated. KTM 300 pistons the old & the new! 97-3747 Fork Stanchions Repair Kit - BSA Super Bantam B175 UK Product, BSA Bantam B175 Heavyweight Forks Stanchions , Bushes , Oil seals x 2, O Ring… £163.99 Posted: 21:35 - 21 Apr 2020 Post subject: Fork stanchion repair. #3. Delivery 2-3 weeks. Static suspension set-up service: Static suspension set-up (manual suspension) £44.99. With Scratch Cover, we offer both riders and mechanics a complete kit to repair scratches on all-mountain bike stanchions: fork, air shock, and dropper post. sales@hardchromeplating.co.uk. Service Prices. McMinnville, Oregon. Then i removed the bolt on the bottom, and removed the cap on top containing the air . 100mm Travel. Front Fork Stanchions Only Ka wasaki Z1, Z1A, Z1B 73-75 36mm (Pair) £102.81. 2 chrome plated tubes (stanchions) that slide in and out of 2 alloy fork legs. Soak a cloth with oil and work on the area where the seal rested. It restores the smooth appearance of . Discount given for bulk orders. Call in or contact us for details. With routine 50 hour lower leg service, the fork will provide the necessary lubrication to the stanchions to perform properly until the next service interval is reached. Motorcycle fork tube size chart. 5. . For a friendly and courteous service contact us for forks rechromed. Re-spring for custom weight and usage requirements: £85.00. Read more » Enjoy!https://www.gofundme.com/mtb-telly-helping-hand. . Then get some metal super glue. Call 586 246 4500 for best guess estimate. expect this process would reach . At the front of your bike you have the suspension. Let us know when you need forks returned to you. This will create a flat spot. Get a degreaser used to prep for painting or similar. All prices include return shipping and VAT. All fork tubes are pre-checked for straightness and inspected for damage that may render the stanchion unrepairable. Fork stanchion repair. Motorbike forks tend to develop a less than linear profile as a result of constant use, ie heavy braking and flexing. If it comes away with little effort, the forks are in alignment. The fork tube repair service we offer is the best in the UK with chroming prices starting from £200 per pair. [4] Remove all rust and repair imperfections that led to the old seal's leakage. Motorcycle fork tube size chart. Spanish, or Japanese fork-tubes. Feel the benefit of optimised suspension. For this bike, I began by removing the oil drain bolt on the lower end of the fork, and draining the fork oil. You received them last wednesday and the job was completed 1-1/2 days later ready for posting . 3. We carry past models from the 1950s through today's models. RUSH fork chrome plating service available for extra charge. Add to cart. Repair costs $100.00 to $480.00 per set. I dismantled the fork first, but this may not be necessary. General Front Fork Servicing Prices. Where tiny nicks (for want of a better word) sit higher on the fork leg surface and the . Once deflection is understood a hydraulic press is used to bend the stanchion back to its original state. Contact Us: If you would like to enquire about reconditioning your motorbike forks please call us on 01582 571234 or out of hours call on 07831 276 789. Start with a small knife sharpening stone, fine grit, and some light oil. Let it dry then use some 1200 wet and dry and a little soapy water and caress it until it's totally smooth. Attach photos if possible. It can't be permanently fixed without replacing the entire fork stanchion which are pretty expensive. Motorcycle Fork Rechroming. SUSPENSION REFURBISHMENT. General Tech Talk . Brand New Motorcycle Parts, Spares & Accessories, Scooter Parts, Moped Parts, Motorbike Parts delivered direct to you at discount prices! Fork re-valving: £90.00. We can disassemble fork leg assembly's, new seals ,wipers and fork oil etc.we will charge $ accordingly. Rear shock shafts: £45 each. It has a higher hardness rating than hard chrome giving a greater wear resistance and is a non-stick surface with a very low coefficient of friction (0.65) reducing stiction. Engine work. £107.50 New. This process can take up to 24 hours in the hard chrome vats dependant on the deposit required. It is bad if the pitting is near the fork seal because when the forks compress the sharp edges on the pits can damage the seals, and can let oil through. Thread starter Rocketon; Start date May 18, 2010; Home. Save us time and your $. So the fork I had was pretty badly scratched. Posted: 21:35 - 21 Apr 2020 Post subject: Fork stanchion repair. 01623 237858. One leg: £110. First you disassemble the fork tube assembly. Cheers! Cycle the fork (push it down and let it return), and most of the dirt should come off and stick to the stanchions. Degrease the stanchions thoroughly using a solvent, you must completley remove all traces of oil clinging to them. Mostly this is barely noticable, but any degree of curviture will effect the seal performance and accelerate seal damage leading to oil loss. ABE (AllBikeEngineering) do replacement stanchions. Job done. Servicing your forks is very rewarding as you will get more feedback, more surefooted cornering and better braking from a well behaved front end. Thankfully, at least with brands like Fox, Marzocchi and a few others, bushings can easily be replaced as part of a service, adding approximately $80 to a service if they're damaged, worn, or over-honed in some cases. A Jack Of All Trades. What is necessary though, is to thoroughly clean and degrease the stanchions and keep them free of oil during this procedure. Castings must be removed. So you ride a motorcycle, primarily on the road. Rad Hard Chroming was established in 2004. we are dedicated to providing a economical repair to our customers . Will be curious what others do. So the fork I had was pretty badly scratched. Category: Blog, Maintenance. It still cost me $500 for the work. Doing fork seals and the stanchions have a few small nicks so I'm going to send them off when the world is back up and running, before re-assembling them. All suspension units require regular maintenance for them to perform their important role efficiently. The fork stanchion is then rechromed with a much harder, higher quality chrome than stock, back to factory size and finish, which means better resistance to future damage from stone chips. After watching some youtube vids on how to repair I decided on this method. We offer a mail order service to rechrome forks loose or we can offer full workshop facilities and do all of the hard work for you! Wait a few seconds for it to soak into any dirt. My motorcycle fork tube has a rock ding on the outside directly over the seal bore, deforming the inside, therefore, the seal is slightly deformed and won't seal properly, either against the bore or the inner stanchion. The slider and internal oil valving are removed. If the motorcycle fork is pitted, rusted or worn, ship them to our facility: 9128-32 Dice Road Santa Fe Springs, CA 90670 For a quote, please state the year, make and model of your motorcycle. Fork repair process Inspect for damage, check straightness then measure and record stanchion sizing. expect this process would reach . Ashford Chroming can re-hard chrome your motorcycles pitted forks, stanchions and re-grind them to their original size, making them better quality than new and to UK Motorcycle MOT standards.. - Bike Chat Forums. The stanchion (inner fork tube) is placed on v-blocks. - Bike Chat Forums. Most forks require straightening when they reach us. Wash the stanchion with contact cleaner and a rag. Scratches on a fork stanchion or a dropper post that pass through the seals as they move up and down will damage the seals as they are used. Scratch Cover is the most advanced solution to remove a scratch on a stanchion. 2 chrome plated tubes (stanchions) that slide in and out of 2 alloy fork legs.
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